SOCO CNC High Speed Booster Tube Bender

New CNC Tube Benders

SOCO CNC High Speed Booster Tube Bender

SOCO introduces the most advanced and complete line of Booster Benders in the automotive industry.

SOCO introduces the most advanced and complete line of Booster Benders in the automotive industry. With machines ranging from O.D.50mm ~ 130mm, this line of booster benders fulfills all needs for the manufacturing of exhaust and tubular systems for cars, motorcycles, trucks and buses.

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SOCO CNC High Speed Booster Tube Bender
SB-63x4A-3S-SR-IB
  • SB-63x4A-3S-SR-IB - Highlight 1
    SB-63x4A-3S-SR-IB - Highlight 1
  • SB-63x4A-3S-SR-IB - Highlight 2
    SB-63x4A-3S-SR-IB - Highlight 2
  • Description
  • Model Details
  • Features
  • Options
  • Specs
  • Machine Control

SOCO introduces the most advanced and complete line of Booster Benders in the automotive industry. With machines ranging from O.D.50mm ~ 130mm, this line of booster benders fulfills all needs for the manufacturing of exhaust and tubular systems for cars, motorcycles, trucks and buses.

Model SB-63X4A-3S-SR SB-80X4A-3S-SR
Details

High Speed CNC tube bender with capacity up to Ø63.5mm, 4 electric axis and 1-3 stacks of tooling.

High Speed CNC tube bender with capacity up to Ø76.2mm, 4 electric axis and 1-3 stacks of tooling.
  • Ability to make 1D Bending + Draw Bending in the same machine
  • Electric Servo Bending or Hydraulic Servo Bending
  • Standard with 4 ~ 9 servo controlled axis
  • May use from 1 ~ 6 bending stacks, applicable for complex, bend-in-bend parts
  • On electric benders, uses SOCO patented DGT (Direct Gear Transmission) system for maximum bending efficiency and precision, minimizing transmission points and interference
  • May use stackable, Multiple Pressure Dies (4 ~ 8 axis models) or SPD (Single Pressure Die) system (7 ~ 9 axis models)
  • May program up to 4 different parts for Bending + Cutting on the same tube
  • Built in internet connection and self-diagnostics
  • May be connected to SOCO Automatic Loading + Unloading Systems

Advanced DGT

SOCO's unique DGT technology (Direct Gear Transmission) is the worldwide patented bending system that brings you the most efficient and stable bending process, offering the highest accuracy and repeatability in draw and roll bending.

The Advantages of DGT

  • Chain free transmission
  • Built in gearbox with direct connection to electric servo
  • Highest transmission performance (90% + efficiency) against other gear based systems
  • High bending accuracy (+- 0.05° ~ +-0.1°)
  • Low noise level
  • Maximum Working Area = Minimal Interference
  • Elongated neck for superior clearance*
  • Compact bending head
  • Side carriage and bending head*
  • Lowest maintenance

Machine Options

  • IB - Interference Zone Booster for short pieces
  • May be connected to the SOCO i-Report System for tracking and generating production statistics
  • May use internal or external collet system
  • 2C - SOCO DBS Cutting System (Double Blade Shearing) - Option for full automation and minimal cutting deformation, as well as smallest cutting radius to minimize waste between bends

 

2C - The SOCO DBS System

This patented Double Blade Shearing System may be implemented on all SOCO Booster benders. Some of the features:

  • The Double Blade Shearing System allows for automation of bending and cutting processes in one machine, from a single tube
  • This system creates the least amount of cutting deformation, enabling the finished part to be immediately used for a subsequent process without having to calibrate or debum it
  • By bending and cutting continuously, there is virtually no waste between bends, saving vast amounts of material per year
  • Savings on space, manpower, machinery and material, while increasing production rates
  • Higher precision and quality in finished parts, as the bent part does not need to be manually taken to a seperate machine to be cut into pieces on a semi-automatic saw
  • The software allows for programming up 4 different parts on the same stock material, maximizing utilization of the complete tube
Capacity 65mm Range 80mm Range 90mm Range 130mm Range
Model SB-63X4A-3S-SR (+2C)
SB-63X6A-MR-SR (+2C)
SB-63X8A-MR-SR (+2C		 SB-80X4A-3S-SR (+2C)
SB-80X7A-MR-SR (+2C)		 SB-90X4A-3S-SR (+2C)
SB-90X7A-MR-SR (+2C)		 SB-130X5B-2S-SR

SOCO bending range is available with an Industrial PC (IPC) + Touch Screen (TS version).

Software Features:

  • Bending + Cutting interface
  • Automatic springback compensation
  • Recapturing function for short lengths
  • Data entry for both XYZ and YBC coordinates
  • XYZ to YBC coordinates conversion
  • YBC to XYZ coordinates conversion
  • Arm Return programming mode (Overmode)
  • Arc Radius calculator for large radius bending
  • Carriage Booster settings page for 1D Bending
  • Ability to use Positive and Gripper Mode Feeding in the same part
  • File management for parts and tooling
  • Data storage of files (2 million files, 50 bends per file)*
  • 3D display and rotation of parts
  • Mirroring and image reversal of parts
  • Elongation ratio + Cycle Time display for each bend
  • Windows 2000 / XP platform
  • Self-diagnostics + Error messages display
  • Connection and Auto compensation to CMM systems**
  • Simultaneous opening of files (4 files at one time)
  • Programmable mandrel extraction and mandrel lubrication
  • individually programmable axes
  • Multiple built-in action and bending sequences
  • Built-in internet connection for Remote trobleshooting

Software Options:

  • SOCO Bending Interference and Collision Simulator***
  • Report system for Production Management
  • Reading AUTOCAD files (with Auto LISP)
  • Remote monitoring system of bending production
* May be extended upon request
** One most CMM, non-contact probe measuring systems
*** On selected CNC tube bender models