SOCO CNC Wall Thinning Control Booster Tube Bender

New CNC Tube Benders

SOCO CNC Wall Thinning Control Booster Tube Bender

Specially used in the production of manifolds and converter inlet pipes.

This line of Booster Benders is specially used in the production of manifolds and converter inlet pipes within the automotive exhaust system, where the wall thinning ratio must be controlled to ensure that the tube can withstand the high system pressure.

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Made by SOCO
SOCO CNC Wall Thinning Control Booster Tube Bender
SB-130x8B-3S-PT
  • SB-130-3S-PT - Highlight 1
    SB-130-3S-PT - Highlight 1
  • SB-130-3S-PT - Highlight 2
    SB-130-3S-PT - Highlight 2
  • Description
  • Model Details
  • Features
  • Options
  • Specs
  • Machine Control

This line of Booster Benders is specially used in the production of manifolds and converter inlet pipes within the automotive exhaust system, where the wall thinning ratio must be controlled to ensure that the tube can withstand the high system pressure.

Model SB-80X12A-MR-PT+2CSB-90X12A-MR-PT+2CSB-130X8B-3S-PT
Details


CNC tube bender with capacity up to Ø76.2mm, 12 electric axis and 1-6 stacks of tooling. With SOCO DBS Cutting system.


CNC tube bender with capacity up to Ø88.9mm, 12 electric axis and 1-6 stacks of tooling. With SOCO DBS Cutting system.


CNC tube bender with capacity up to Ø127mm, 12 electric axis and 1-3 stacks of tooling. Wall thinning control function
  • Booster benders capable of bending radiuses of 1xOD and controlling wall thinning during the bending process
  • All Electric Bender models available (12 Electric Axis)
  • Electric or Hydraulic Proportional Servo Bending
  • Boosting power from 10 tons ~ 22 tons
  • Enables Wall Thinning Rate down to 15% ~ 20%
  • On electric benders, this line uses SOCO patented DGT system (Direct Gear Transmission) for maximum bending efficiency and precision, minimizing transmission points and interference
  • Standard with 6-  12 servo controlled axis
  • May use from 1 ~ 6 bending stacks, applicable for complex, bend-in-bend parts
  • May use stackable, multiple pressure dies or single pressure die system
  • Short / Last bend boosting system for parts which are bent close to the interference zones
  • Cluth (Automatic Transmission) Feeding System, enabling shifting between high speed and high torque (boosting) for highest bending efficiency
  • May program up to 4 different parts for bending + cutting on the same tube

Advanced DGT

SOCO's unique DGT technology (Direct Gear Transmission) is the worldwide patented bending system that brings you the most efficient and stable bending process, offering the highest accuracy and repeatability in draw and roll bending.

The Advantages of DGT

  • Chain free transmission
  • Built in gearbox with direct connection to electric servo
  • Highest transmission performance (90% + efficiency) against other gear based systems
  • High bending accuracy (+- 0.05° ~ +-0.1°)
  • Low noise level
  • Maximum Working Area = Minimal Interference
  • Elongated neck for superior clearance*
  • Compact bending head
  • Side carriage and bending head*
  • Lowest maintenance

Machine Options

  • 2C - SOCO DBS Cutting System (Double Blade Shearing) - Option for full automation and minimal cutting deformation, as well as smallest cutting radius to minimize waste between bends
  • May use Internal or External collet system
  • IB - Interference Zone Booster for short pieces
Capacity 65mm Range 80mm Range 90mm Range 130mm Range
Model SB-80X10A-MR-PT (+2C)
SB-80X12A-MR-PT (+2C)		 SB-90X10A-MR-PT (+2C)
SB-90X12A-MR-PT (+2C)		 SB-110X8B-2S-PT
SB-110X8B-3S-PT		 SB-130X8B-2S-PT
SB-130X8B-3S-PT

SOCO bending range is available with an Industrial PC (IPC) + Touch Screen (TS version).

Software Features:

  • Bending + Cutting interface
  • Automatic springback compensation
  • Recapturing function for short lengths
  • Data entry for both XYZ and YBC coordinates
  • XYZ to YBC coordinates conversion
  • YBC to XYZ coordinates conversion
  • Arm Return programming mode (Overmode)
  • Arc Radius calculator for large radius bending
  • Carriage Booster settings page for 1D Bending
  • Ability to use Positive and Gripper Mode Feeding in the same part
  • File management for parts and tooling
  • Data storage of files (2 million files, 50 bends per file)*
  • 3D display and rotation of parts
  • Mirroring and image reversal of parts
  • Elongation ratio + Cycle Time display for each bend
  • Windows 2000 / XP platform
  • Self-diagnostics + Error messages display
  • Connection and Auto compensation to CMM systems**
  • Simultaneous opening of files (4 files at one time)
  • Programmable mandrel extraction and mandrel lubrication
  • individually programmable axes
  • Multiple built-in action and bending sequences
  • Built-in internet connection for Remote trobleshooting

Software Options:

  • SOCO Bending Interference and Collision Simulator***
  • Report system for Production Management
  • Reading AUTOCAD files (with Auto LISP)
  • Remote monitoring system of bending production
* May be extended upon request
** One most CMM, non-contact probe measuring systems
*** On selected CNC tube bender models